Multi-engine production line automation

Project overview

Customer: Opel (Germany)

Scope: Full automation software solution for a new end-to-end production line designed to manufacture multiple types of engines on the same line

Goal: Ensure flexible production, advanced automation and reliable system integration through software modification and development tailored to Opel’s new multi-engine production line.

IESYS solution

IESYS delivered the full automation software solution for Opel’s new multi-engine production line, designed to manufacture different engine types on the same line. The project included customized software development, integration with CNC machines and automated warehouses, RFID-based traceability and modular controls to enable long-term scalability. With a cycle time of 54 seconds per engine, the solution ensures flexible, precise and fully automated production.

Key benefits

  •  Flexible production – same line adapted for multiple engine models
  • Fully automated workflow – elimination of manual control
  • Modular software – scalable and future-ready
  • Precision – accurate positioning of engine components
  • Traceability – RFID monitoring throughout the process